High uniformity and maneuverability for producing concrete mixtures
GET A QUOTEOur PMC planetary mixers offer a reliable solution for high uniformity and maneuverability in producing concrete mixtures. Our Planetary Mixer uses star rotating paddles to provide high-quality mixing of all types of concrete like precast concrete, ready-mix concrete, fiber-reinforced, self-compacting concrete, and other aggregates. Planetary Mixers are widely used by precast producers to get higher homogeneity and deliver a long-lasting performance.
Adopting a planetary compound mixing structure with revolution and rotation, it forms a multi-dimensional three-dimensional mixing trajectory, enabling full convection, shearing and diffusion of materials, ensuring high mixing uniformity of various materials and meeting the production requirements of high-end products.
The mixing device is equipped with a triple structure of special mixing blades, bottom scraper blades and side scraper blades. Combined with the unique countercurrent scraping design, it covers the entire inner space of the barrel, agitates materials in all directions, completely eliminates mixing blind areas and material accumulation dead angles, and achieves uniform mixing of the entire tank.
The whole machine adopts a specially designed sealing structure combined with a dust-proof device, which effectively prevents dust overflow and slurry leakage, and ensures a clean and environmentally friendly production environment.
Equipped with a large-size inspection door, the equipment has a simple structure, easy disassembly and assembly of wearing parts, convenient cleaning and maintenance, which can quickly switch the production of different materials, greatly simplify the daily maintenance process and reduce the equipment downtime for maintenance.
The mixing blades and liners are made of high-wear-resistant alloy materials (special materials such as casting and surfacing can be selected). The whole machine has strong wear resistance and impact resistance, which significantly improves the service life of the equipment.
It is compatible with various materials such as dry-hard concrete, UHPC, refractory materials and ceramic materials, meeting the different mixing process requirements of multiple industries.
PMC Planetary Mixer Mixing Principle
Planetary Mixer Components
Drive Unit
The Drive unit consists of top-quality motors from big-brand and a patented gearbox. The superior built technology of the driver unit and Hydraulic Coupling (optional) regulates the consumption of energy by the mixer. The gearbox comes with a planetary motion and efficiently transfers power from motors to rotating stars giving maximum performance. Our gearbox works on low noise production making it perfect for indoor factory setups.
Mixing Tools
Our planetary mixers comprise of mixing paddles, mixing paddle arms, scrapers and scraper arms to give the best mixing solution, and high-speed mixing blades (optional). The mixing arms transfer power from the motor to the mixing materials. The blades attached to the arm and mixing paddles mix the materials inside the mixer. The scrapper’s arms prevent the materials from sticking to the mixer lining and causing clogging. Based on requirements the tools can be modified or adjusted to get optimal performance.
Mixing Pan with Wear Linings
The mixing drum of the Pmixers planetary mixer is meticulously engineered with high-strength structural steel and durable wear-resistant lining plates. The circularity of the arc plates and the flatness of the bottom plates of the mixer are vital indicators of mixer quality. Our planetary mixer achieves a stringent control of the roundness and flatness error of the mixing drum, ensuring a maximum deviation of only 2-3mm for pristine discharge.
The lining plates of our planetary mixer are carefully selected to cater to the specific mixing requirements of diverse raw materials. These include high-chromium alloy cast, hardox steel, PE polymer, surfacing, stainless steel, and other suitable options, depending on the specific raw materials to be mixed.
Hydraulic power station for mixer discharge
Our Planetary Mixer comes with hydraulic discharge unit. The gate can be either fully or partly opened. Hydraulic Power Station with twin discharge gates are also available.
Maintenance Door
Our planetary mixer is designed with large-sized maintenance doors, which facilitate easy inspection and maintenance to avoid any potential safety hazards for operators. The maintenance doors are equipped with a safety switch to ensure that the main power is automatically cut off when the door is opened.
Moisture Sensor
The moisture content for each batch may vary. The moisture content has to be measured to make sure the batch adheres to the material specifications required. Higher moisture in concrete reduces the strength . Adding a microwave moisture sensor to the concrete mixer can detect the water content in the concrete mixtures. The sensor will calculate water content as the mixture are being mixed. You can check the reading to identify if the inputs need to be modified to get the required moisture content.
Optionals
Planetary Mixer Dust Remover
Planetary Mixer Electric Control
Planetary Mixer PE Liner
Planetary Mixer Skip Hoist
weighing system +skip hoist
Specification
Download Brochure| PMC Planetary Mixer Specifications | |||||||||
|---|---|---|---|---|---|---|---|---|---|
| Item/Type | PMC5 | PMC10 | PMC50 | PMC100 | PMC150 | PMC250 | PMC330 | PMC500 | PMC750 |
| Output Capacity (L) | 5 | 10 | 50 | 100 | 150 | 250 | 330 | 500 | 750 |
| Input Capacity (L) | 5 | 15 | 75 | 150 | 225 | 375 | 500 | 750 | 1125 |
| Input Capacity (KG) | 5 | 24 | 120 | 240 | 360 | 600 | 800 | 1200 | 1800 |
| Mixing Power (KW) | 0.4 | 1.5 | 2.2 | 3 | 7.5 | 11 | 15 | 18.5 | 30 |
| Discharge Power (KW) | Pneumatic Discharge (Hydraulic Discharge Optional) | ||||||||
| Mixing Blades | 1*2 | 1*2 | 1*2 | 1*2 | 1*2 | 1*2 | 1*2 | 1*3 | 1*3 |
| Side Scraper | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Discharge Scraper | —— | —— | —— | 1 | 1 | 1 | 1 | 1 | 1 |
| Dimension (mm) | 454*441*546 | 718*610*1126 | 950*790*1200 | 1664*1453*1487 | 1670*1460*1620 | 1860*1650*1780 | 1870*1870*1855 | 2230*2080*1880 | 2580*2340*2195 |
| PMC Planetary Mixer Specifications (Large Capacity) | ||||||||
|---|---|---|---|---|---|---|---|---|
| Item/Type | PMC1000 | PMC1250 | PMC1500 | PMC2000 | PMC2500 | PMC3000 | PMC4000 | PMC5000 |
| Output Capacity (L) | 1000 | 1250 | 1500 | 2000 | 2500 | 3000 | 4000 | 5000 |
| Input Capacity (L) | 1500 | 1875 | 2250 | 3000 | 3750 | 4500 | 6000 | 7500 |
| Input Capacity (KG) | 2400 | 3000 | 3600 | 4800 | 6000 | 7200 | 9600 | 12000 |
| Mixing Power (KW) | 37 | 45 | 55 | 75 | 90 | 110 | 160 | 220 |
| Discharging Power (kw) | 3 | 3 | 3 | 4 | 4 | 4 | 4 | 5.5 |
| Mixing blade | 2*2 | 2*2 | 2*2 | 3*2 | 3*2 | 3*3 | 3*3 | 3*3 |
| Side scraper | 1 | 1 | 1 | 1 | 1 | 1 | 1 | 1 |
| Discharge scraper | 1 | 1 | 1 | 2 | 2 | 2 | 2 | 2 |
| Dimension (mm) | 2891*2602*2237 | 3058*2756*2395 | 3223*2902*2470 | 3625*3230*2695 | 3893*3550*2875 | 3893*3550*3085 | 4594*4150*3634 | 4600*4200*3300 |
| * This specification is only for concrete. For other applications, please contact us. | ||||||||
Application
Casting
Ceramics
Concrete Block
Concrete Brick
Concrete Pipe
Dry Mortar
Foundry
Glass
Refractory
Successful Projects
Using the PMC750 Planetary Mixer to mix UHPC for bridge repair.
Two PMC750 units equipped with dust remover and sealed hoppers are deployed in the dust-free workshop of the refractory material production line.
The refractory production line is equipped with PMIXERS mixers.
Two units of intensive mixers for foundry sand on site.
Kazakhstan customer utilizes the PMC750 for producing concrete decorative panels.
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